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TPU TE98AP╘【圖】 →,POM C9021SW PP F3-045 、→,POM F20-61 TPU UB310 、‖。PC/ABS 1518B 、‖。PP MS65G20 、→,EVA UE635000 、‖。PC/ABS FXC630ME 、‖。 UE638-04 、→,TPEE 5602 HDPE HD 7925.30 PA9T T1301H 、→,PA46 19-7969 LCP L130 PP MV006BS PP 1055E2 、→,LDPE ER507L-5 、‖。 EF563 PBT WX15003 、→,GPPS PS666D PC HPB3144 CPE CM631 、→,POM EC270TX PA66 RFC16 、→,LDPE BS500 、‖。PA6 B3S 、→,PPE FR9310 、‖。PC/ABS CU1650 PP 2252E1 、‖。PMMA HT01X 、‖。TPE V-572 、→,PA6 F236-C 、→,PA6 RFN16 PA6 6NV12 PMMA T PPS G531F2 PP RP340N 、‖。ASR TPV A50NI-HF 、‖。PC 1-9357/2 、‖。POM S27076 、‖。 1080VN5 、‖。PP FL7016G TPE HTF8717/17-B102 PMMA V040 、→,EVA VH620S 、→,LDPE 733 LDPE DFDJ4960 PBT 140PG6 、‖。PP 576S LDPE MBW0442 ABS K-700 TPU 1185A10V-Flim(TP) 、→,TPEE H6555 TPE 2800-50D 、‖。PP FS3028 、‖。PC N-9 、→,PC/ABS F-900G-20 、‖。PPS EC-10 HDPE YGH041 PC 522UR TPU 1090AE 、→,PP JM-360 、‖。TPE TS8AAB 、‖。PA66 LD260 、‖。TPU S70A 、→,TPU 270 PA66 623 、→,TPU 46-10/01 、→,PA66 RC003SXS PP 40YM240E TPV 251-80 PBT 4022 HDPE HP4401 、‖。TPU 46-73/32 TPE TB-6000-35 、→,PP CNU017 、‖。PP 7011 EVA 2861A TPE 2065B/8901 PP BJ356MO40 、‖。PC SLX1432 EVA PA-570A-C 、‖。TPE TC7UVZ PA66 GV-5 BK 、→,PP 9513 PC CP6067 、→,EMA TX8030 、‖。PP H7410 PBT 1401G6 PPS XK2340 HDPE J50-1000-178 PA6/66 C3U 、‖。PBT SK642FR 、‖。TPE 6011-65A 、‖。PP 3052 、‖。PA6 BG-30FR 、→,LLDPE GA501020 、‖。PC/ABS GN5001RFS PC DX10311 、‖。PP R020 、→,PTFE SM-S15G2 PP HP483R 、‖。PC FXD103R 、→,PP BJ732 、→,LLDPE L62022B 、→,PC BFL4000U EVA 6384 EVA EF321 、‖。PMMA 99710 PBT T805 BK 、→,PP HD244CF 、→,PP 1352E1 TPE 5502-AB TPU ETE60DS3 PMMA BM-801 POM K300HRD 、→,EVA PA442FF PP 3236MC 、→,PBT 3500SA 、→,PP BB110 PA6 DPBC310EF 、‖。 1003VL4S PC 223S WH6G013 、
(1) injection: the general injection molding machine can be used, and the melting index of glass fiber reinforced PPS is 50. The technological conditions of injection are: barrel temperature, pure PPS at 280~330 C, 40%GFPPS at 300-350 C, nozzle temperature, pure PPS at 305 C, 40%GFPPS at 330 C, mold temperature at 120-180 C, injection pressure, 50-130MPA.
(2) extrusion: exhaust exhaust extruder. The process is as follows: the temperature of the feeding section is less than 200 degrees, the temperature of the barrel is 300-340 degrees, the connection temperature is 320-340 degrees, and the die temperature is 300-320 degrees.
(3) molding: suitable for large products, using two compression, first cooling, and then hot press. The preheating temperature of hot press is pure PPS at about 360 C 15min, GFPPS is about 380 centigrade 20min, and the pressure of mould pressure is 10~30Mpa, which is cooled to 150 DEG C.
(4) spray forming: suspension spraying and suspension spraying and dry powder thermal spraying were used to spray the PPS onto the metal surface, and then the coating was obtained by plasticizing and quenching. The coating temperature of PPS was above 300 C and kept 30min.
Drying process
Temperature: 100~105 C
Time: 3hr
2. Injection molding process
1) mold temperature: 60-80 C
2) barrel temperature: the front section: 220~260 C middle section: 290~310 C after section: 300~320 C
Nozzles: 290~300 C
3) injection pressure: 60~70Mpa4) injection speed: medium speed
5) injection time: according to the size of the parts, the mold is filled with the parts, and the basic surface cooling and setting is the best.
ABS The wall thickness of 1. products: the wall thickness of the products is related to the flow length of the melt, the production efficiency and the requirements of the use. The ratio of the maximum flow length and wall thickness of ABS melt is 190:1, this value will vary with the grade, so that the wall thickness of ABS products should not be too thin, the products need for electroplating, wall thickness is slightly thicker, to increase the adhesion of surface coatings and products. The wall thickness of this product is selected between 1.5 and 4.5mm.
Considering the wall thickness of products, should also pay attention to the uniformity of the wall thickness, are not too big, the products need for electroplating on the surface should be smooth without bump, because these parts due to electrostatic interaction is difficult to remove dust adhesion, resulting in poor fastness of coating. In addition, it is necessary to avoid the existence of the sharp angle, so as to prevent the stress concentration, so it is appropriate to use the arc for the corner of the corner and the parts of the thick and thin connection. _
2. draft: draft articles and shrinkage is directly related to the grade of different products, different shapes and different molding conditions and molding shrinkage have some differences, generally 0.3 ~ 0.6%, sometimes up to 0.4 ~ 0.8%, the product size precision molding. The demoulding slope of ABS products is considered as: the mold core part is 31 degrees along the die direction, and the cavity part is 4 (/ 1 20') along the die direction. For products with more complex shapes?or?letters and patterns, the deviated slope should be properly increased.
The top 3. requirements: products due to apparent smoothness of the electroplating performance have a greater impact, any tiny scar on the table view there will appear obviously in electroplating, so in addition to the requirements of any scars are not allowed on the cavity, but also the effective area to the top, the the root rod at the top out of sync is better in the process of ejecting force should be uniform.
4. exhaust: in order to prevent the occurrence of problems such as bad exhaust, molten material burn and obvious seam line in the process of mold filling, we need to set up exhaust holes?or?exhaust tanks which are not more than 0.04mm, so as to discharge gas generated by melting material.
5. runner and gate: in order for ABS melt to fill all parts of the die cavity as quickly as possible, the diameter of the runner is not less than 5mm, and the thickness of the gate is over 30% of the product thickness. The length of the straight part (about the part that will enter the cavity) is about 1mm. The position of the gate should be determined according to the requirements of the products and the direction of the flow of the material. For the products that need to be treated with electroplating, it is not allowed to exist on the adhesion surface of the coating.
Raw material preparation
LLDPE The most common method of production of PE is through slurry?or?gas processing, and a few are processed by solution. All these processes are exothermic reactions involving ethylene monomer, a- olefin monomer, catalyst system (probably more than one compound) and various kinds of hydrocarbon diluents. Hydrogen and some of the catalysts are used to control the molecular weight. The slurry reactor is usually a stirred tank?or?a more commonly used large ring reactor in which the slurry can be stirred. Polyethylene particles are formed when ethylene and copolymerized monomers are in contact with the catalyst. After removing the diluent, the polyethylene particles?or?particles are dried and added to the dosage according to the dosage to produce the granular material. The modern production line of a large reactor with a twin screw extruder can produce more than PE40000 pounds per hour. The development of the new catalyst contributes to the improvement of the performance of the new grade HDPE. The two most commonly used catalysts are Philip's chromium oxide based catalyst and an alkyl aluminum catalyst for titanium compounds. The HDPE produced by the Philip type catalyst has a medium - width molecular weight distribution, and the molecular weight distribution of the titanium - alkyl aluminum catalyst is narrow. The catalyst used in the production of narrow MDW polymers with a compound reactor can also be used to produce a wide MDW grade. For example, two series reactors that produce significantly different molecular weight products can produce Shuangfeng molecular weight polymer, which has a molecular weight distribution in the full width domain.
molecular weight